200 Ton Track Pin Press Supplier in India

In sectors governed by the continuous operation of heavy-duty tracked vehicles-namely, bulldozers, excavators, crawler tractors, and various types of mining hardware-a regimen of rigorous track-chain maintenance is non-negotiable. Serving as the fulcrum of such routines, track pins and bushes absorb continuous torsional stress, gravitational loads, and point-impact shocks.

Their gradual deterioration dictates that timely substitution is obligatory to sustain peak operational efficacy and to minimise the economic drag of prolonged machine downtimes.

Legacy methodologies of pin and bush exchange are characterised by the inhalation of toxic ambient warmth and the percussive application of heavy tools, each of which invites production delays, exposes technicians to high injury rates, and routinely generates variable remainder clearance from the rail bores.

In response, the market proffered the Track Pin Press, an engineered hydraulic apparatus whose dual compressive and retractile stages permit the sequenced extraction and re-insertion of bush and pin with kinematic exactitude. Cycle times are shortened by the printed programming that guarantees previously documented stroke depths, hydraulic dwell times, and resetting counter-wear limits..

Among the global suppliers of hydraulic solutions, BEMCO JACK stands out as a trusted manufacturer. Based in Belgaum, Karnataka, India, we are recognized for producing high-quality hydraulic jacks, cylinders, powerpacks, and specialized tools like track pin presses.

By following international engineering standards in design, manufacturing, and testing, we ensure unmatched reliability for industries like construction, railways, defense, and heavy engineering.

If you are searching for a 200 Ton Track Pin Press Supplier in India or abroad, BEMCO JACK offers the perfect combination of power, safety, and durability.

What is a 200 Ton Track Pin Press?

A 200 Ton Track Pin Press is a precision-engineered hydraulic press specifically oriented to the upkeep of tracked vehicle chains. Its principal function is to facilitate the extraction of fatigued track pins and bushes from track links and reintroduce new replacements with controlled accuracy.

The press derives its mechanical advantage from hydraulic principles:

• Hydraulic Generating Circuit: Either a dedicated hydraulic power pack or a manually operated pump elevates hydraulic fluid to the requisite pressure.
• Piston Propulsion: Pressurized hydraulic fluid exerts force across an area on a hardened steel piston endowed with antifriction guides inside a scavenged H13 cylinder. The transferred pressure generates a net acceleration that converts into a specific opening load of no less than 200 metric tons.
• Component Extraction: A conjugate kit of guided tapered anvils, mandrel pins, retractable pins, modular guides, and quick-exchange adaptors directly positions against the defective bushing or sheared pin. Contiguous counterforces guarantee displacement with less than 0.02 mm of surface wear on the parent link.
• Component Introduction: The new bushing or doweled pin is magnetically locatable, set parallel, and driven into the recess with the identical ball-parked force and omni-axial datum, establishing repeatable press-fit concentricity to 25 microns.

The press thereby mitigates common hazards associated with manual extraction: link distortion, misalignment, and operator exposure to high-impact forces.

Why 200 Ton Capacity Matters

While smaller machines may only require a 100 or 150 ton press, large crawler machines, bulldozers, and mining excavators demand more force due to the size and tight fit of their pins. A 200 ton press ensures:

• Smooth removal of even the toughest, rusted pins.
  
• Proper installation without damaging new components.
  
• Compatibility with a wider range of heavy machinery.

Key Features of BEMCO JACK 200 Ton Track Pin Press

BEMCO JACK has engineered its 200 Ton Track Pin Press with a focus on strength, reliability, and user safety.

Here are the standout features:

• Massive Pushing Capacity
  
  • Generates up to 200 tons of force for smooth and effortless pin/bush removal and installation.
    
• Large Stroke Length
  
  • A 350 mm stroke allows it to handle a wide variety of pin sizes across multiple equipment brands.
    
• Heavy-Duty Build
  
  • The frame is constructed from high-grade, heat-treated alloy steel casting for maximum durability and long service life.
    
• Dual Power Options
  
  • Operates via hydraulic powerpack for efficiency.
    
  • Comes with a standby hand pump for portability and on-site use.
    
• Complete Tooling Set
  
  • Includes pushing pins, forcing pins, guide bushes, adaptors, flat jacks, and other spares for multiple pin sizes.
    
• Safety Guards
  
  • Ensures operator safety during high-pressure operations.
    
• Optional Attachments
  
  • Sprocket puller for 100-ton versions.
    
  • Tripod and chain pulley block assembly for easy handling of the press.
    

This makes it a comprehensive solution for both workshop-based and field maintenance operations.

Technical Specifications

Below is a detailed specification table for the 200 Ton Track Pin Press from BEMCO JACK:

This design ensures the machine is robust, versatile, and suitable for heavy-duty use.

Advantages of Using a 200 Ton Track Pin Press

Using a 200 Ton Power Press for track chain servicing brings significant advantages over traditional methods:

• Saves Time
  
  • Reduces pin/bush removal time from hours to minutes.
    
• Safe Operation
  
  • Eliminates manual hammering and heating, reducing accident risk.
    
• Versatile Use
  
  • Works in both workshops and remote job sites thanks to its portable design.
    
• Durability & Strength
  
  • Built with alloy steel casting for longevity under rugged conditions.
    
• Reduced Labor Fatigue
  
  • Hydraulic system does the heavy lifting, reducing worker strain.
    
• Less Downtime
  
  • Ensures quicker machine servicing, minimizing productivity losses.

Applications

The 200 Ton Track Pin Press finds applications across a wide variety of industries:

• Construction Equipment – Bulldozers, excavators, track loaders.
  
• Mining Equipment – Large crawler machines used in excavation and ore handling.
  
• Agricultural Tractors – Track-type tractors used in heavy farming.
  
• Defense Equipment – Military tracked vehicles.
  
• Railways & Heavy Engineering – Track-linked machinery requiring regular maintenance.

This makes it a must-have tool for companies managing fleets of tracked machines.

Why Choose BEMCO JACK?

When it comes to selecting a supplier for 200 Ton Track Pin Presses, here’s why BEMCO JACK should be your first choice:

• Proven Expertise
  
  • Decades of experience as manufacturers of hydraulic equipment.
    
• Indian Manufacturer, Global Reach
  
  • Supplying high-quality products both domestically and internationally.
    
• International Standards
  
  • All products are designed, manufactured, and tested as per global engineering norms.
    
• Complete Solution
  
  • Comes with all necessary tooling, spares, and optional accessories.
    
• After-Sales Support
  
  • Dedicated service and customization options ensure long-term reliability.
    

When you buy from BEMCO JACK, you don’t just buy a product-you invest in performance, durability, and trust.

Buying Guide: How to Select the Right Model

Selecting the right Track Pin Press can be confusing. Here’s a quick buying guide:

When to Choose a 200 Ton Press Over 100/150 Ton:

• If you’re working with large crawler excavators, bulldozers, or mining machinery.
  
• If the pin sizes are larger and require higher pushing force.
  

Matching Pin Size with Press Capacity

• Always check the pin size range your press covers.
  
• Ensure compatibility with the brands of your equipment.
  

Workshop vs. Field Maintenance

• Workshop Use: Opt for a press with a hydraulic powerpack for efficiency.
  
• Field Maintenance: Choose a portable model with a hand pump for flexibility.
  

This ensures you buy the most cost-effective and efficient press for your needs.

Scope of Supply – What You Get

When you purchase a 200 Ton Track Pin Press from BEMCO JACKS, you receive a complete package:

• Master Press Unit
  
• Hydraulic Powerpack / Hand Pump
  
• High-pressure Hoses & Hydraulic Connectors
  
• Tooling Sets – Pushing Pin, Forcing Pin, Aligning Adaptor, Guide Bushes
  
• 20 Ton Flat Jack (for bush removal)
  
• Safety Guards & Operator Safety Tools
  
• Optional Attachments – Sprocket Puller, Tripod, Chain Pulley Block
  
• Spares for long-term usage
  

This ensures that from day one, you have everything you need for efficient track chain maintenance.

Conclusion

The 200 Ton Track Pin Press is more than just a tool-it’s an investment in efficiency, safety, and long-term productivity. By enabling fast and safe pin/bush removal and installation, it drastically reduces downtime and extends the life of your heavy machinery.

As a 200 Ton Track Pin Press Supplier in India, we offer unmatched quality, robust engineering, and customer-focused solutions. Whether you need it for a mining operation, construction fleet, or defense machinery, our press ensures performance and reliability.

Looking for the best 200 Ton Press Machine Price?
Contact us today to get a quote, discuss customization, or explore more about our hydraulic solutions.

Reach out now and make your maintenance operations safer and more efficient with BEMCO JACKS – India’s trusted hydraulic solutions provider.